Role Summary:

Create and analyze routing in production processes to determine accurate costing. Analyze cost data and provide recommendations for cost reduction and improved manufacturing process improvement for consistency and transparency. Review & Approval of identified MED / Tooling requirements for the Products. Review & Approval of Process Sequence finalization for the Valve components. Review & Approval of Process Layouts, Tool Drawings. Purchase Request and order finalizations approval. Review & Approval of Standard Operating Procedures (SOP). Approval of Control Plan from Suppliers

Role Responsibilities:

Provide expert opinion /guidance for matters of criticality in trouble shooting in Shop Floor and Supplier placesDevelop and have thorough knowledge of latest manufacturing processes, including ability to read Engr. drawings, machining, assembly, and quality control procedures.Knowledge of Additive manufacturing, Casting/Forging, Machining process will be an added advantageAssessment of Suppliers for CapabilityTraining & developing the MED team membersContinual Improvements (CIP)Provide appropriate guidance to the team on solving the issues facedOversee smooth running of the Gauge Calibration section.Monitor the functioning & output of the Gauge Calibration sectionEnsure lessons learned are captured and reflected in ongoing work as appropriate.Training compliance & developing the unionized employees on Pure Safety.Completion of Tooling activities as per QMS objectivesOn time completion of RLM/ECM on timeClosing of Audit Non-Conformances (NCR)Creating Continual improvements as per QMS objectivesOn time release of PRs for identified Tooling’s procurement, for sale ordersImmediate trouble shooting of issues in processesOn time completion of assigned activities of the team members Process layout Verification and ApprovingVerification of Tooling Drawings & PRsApproval of Control Plans from suppliers.Approval / Clearing new tooling’s from suppliers (GRN)Ensure systems as required by ISO; API; PED; EMS &OHSAS

Job Requirements:

15+ years of experience with post graduate degree(s) and top career level with demonstrated experience.Excellent verbal and written communication skills.Knowledge of Product & its requirements, Valve components Process knowledge, Valve Assembly & TestingMachine tool requirements & knowledge, Preparation of tooling documents in desired software’s, Reading of Drawings and tolerance requirements (GD & T)Jigs & Fixture/ Special Toolings design, Turn Mill Center operation, Trevisan / HMC operationTrouble shooting with solution for issues in machining & productsCo-ordination with Cross functional teams for new product developmentsAbility to establish priorities and work to specific deadlines, Organizational skills and a passion for safetyProblem solving Technique knowledge – 7 QC ToolsCalibration/ Standards room activities, Standards Room Requirements, Different types of measuring instruments & their application, Using Tooling’s, Gauges & InstrumentKnowledge of safety Tools, Material handling, QMS &EMS, API Spec Q1, API 6A, 6D & 609Knowledge of SAP